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Cutting Costs in the Service Department

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Cutting Costs in the Service Department

As profit margins tighten and customer expectations rise, cutting costs in the service department has become a top priority for fixed operations managers and service directors. But reducing expenses doesn’t mean sacrificing customer satisfaction or service quality. The most successful fixed ops leaders are streamlining operations while improving both efficiency and profitability.

Here’s how to cut costs in your service department—strategically.

Cutting-Costs-in-the-Service-Department

1. Audit Your Fixed Operations for Inefficiencies

Before making any changes, conduct a thorough fixed operations audit. Identify bottlenecks, wasted technician hours, overstocked inventory, and underutilized tools. Pay close attention to:

By analyzing real data, you can pinpoint where your service department is losing time and money.

2. Optimize Technician Workflow

Every minute a tech isn’t turning a wrench, you’re losing revenue. Improving technician efficiency directly boosts your bottom line. Consider:

  • Introducing dispatcher systems or lane coordinators
  • Training advisors to write more detailed repair orders
  • Pre-pulling parts before appointments
  • Reducing walk-arounds that waste time
    Employ parts runners. Consider a dedicated QA technician to confirm corrections. Have porters bring vehicles into the technician stalls. Also, meet with your technicians regularly. Ask them for their biggest causes of inefficiency. They usually have the answers.

3. Embrace Digital Inspections and Communication

Manual processes waste time and resources. Switching to digital vehicle inspections (DVIs) and automated status updates improves transparency and speeds up approvals, leading to more upsells and fewer delays. These tools also reduce paper waste and administrative overhead.

4. Rethink Parts Management

Poor parts inventory management is one of the most considerable hidden costs in any dealership service department. Avoid overstocking and obsolescence by:

  • Using just-in-time inventory systems
  • Identifying fast and slow-moving parts. Strategically manage phase-in and phase-out settings to optimize inventory turn rates.
  • Monitoring return rates
  • Partnering with vendors for better pricing

Work with your parts manager to forecast demand accurately and improve parts-to-labor ratios.

Reduce Overtime and Increase Scheduling Efficiency

Labor is one of your largest expenses. Eliminate unnecessary overtime by:

  • Better forecasting your daily workload
  • Improving appointment scheduling practices
  • Leveraging shift-based scheduling
  • Cross-training support staff

Cutting overtime doesn’t just lower payroll—it reduces burnout and turnover.

Train Advisors on Upselling Without Overselling

One often-overlooked strategy to lower per-unit cost is increasing per-RO revenue. With proper training, your service advisors can confidently:

  • Present maintenance packages
  • Explain recommended services
  • Overcome common objections
  • Convert declined services into future appointments

A small investment in training can dramatically improve revenue per RO, reducing the need to focus solely on expense cutting.

Track Key Performance Indicators (KPIs)

It’s important to take a deep dive into fixed operations KPIs like:

  • Hours per RO
  • Effective labor rate
  • Parts gross profit percentage
  • Customer pay
  • Productivity

Real-time dashboards allow service directors to make data-driven decisions and identify areas for immediate cost savings.

Consider Outsourcing Certain Services

Not every task needs to be completed in-house. Consider outsourcing things like:

  • Shuttle or rideshare services
  • Call handling or appointment setting
  • Marketing and customer follow-ups

Outsourcing is often cheaper and more effective than hiring full-time staff for non-core functions.

Boost Retention With Preventative Maintenance Packages

It costs far more to acquire a new customer than to retain an existing one. Offering preventative maintenance packages increases return visits and reduces churn, keeping your service bays full without the added marketing expense.

Final Thoughts: Cutting Costs Is a Continuous Strategy

Trimming the fat in the service department isn’t a one-time task for fixed operations managers—it’s a continuous optimization process. With the right tools, training, and strategy, you can reduce expenses while actually increasing customer satisfaction and profitability.

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